What Is a HAZOP?
HAZOP definition: a qualitative risk identification technique in which a multidisciplinary team uses guidewords (MORE OF, LESS OF, NO FLOW, REVERSE, etc.) to systematically examine every part of a process design for potential deviations from the intended design intent — and then identifies the consequences and safeguards for each deviation.
HAZOP Guide Words
| Guideword | Meaning | Example Deviation |
|---|---|---|
| NO / NOT | Complete negation of intention | No flow when flow is required |
| MORE OF | Quantitative increase | Higher pressure than designed |
| LESS OF | Quantitative decrease | Lower temperature than intended |
| AS WELL AS | Additional elements | Contamination in flow |
| PART OF | Only part of intention achieved | Missing component in mixture |
| REVERSE | Opposite of intention | Reverse flow in pipeline |
| OTHER THAN | Complete substitution | Wrong material in process |
When Is a HAZOP Required?
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Design of new process plants or significant modifications
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OSHA Process Safety Management (PSM) covered facilities (29 CFR 1910.119)
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COMAH (Control of Major Accident Hazards) regulated facilities in the UK/EU
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Pre-startup safety reviews for new or modified equipment
